Field Services

Degassing & Vacuum Processing

Remove Combustible Gases And Restore Your Transformer

Fault gases in your transformer oil signal internal damage — SDMyers investigates the root cause, repairs the fault, and restores your equipment to reliable operation.

Why Combustible Gases Are a Threat

When dissolved gas analysis (DGA) reveals elevated combustible gases in your transformer oil, you're looking at evidence of internal faults. These gases — hydrogen, methane, ethylene, and acetylene — indicate thermal or electrical stress that's breaking down insulation and generating heat. The stakes are clear: a single transformer failure can cost millions in emergency repairs, replacement equipment, and lost productivity.

4 Reasons to Degas & Vacuum Process:

Prevent Catastrophic Failure

Address fault gases before they escalate into transformer failure, fires, or safety events.

Avoid Unplanned Downtime

Protect your operation from the millions in emergency repairs, replacement equipment, and lost productivity that a transformer failure brings.

Protect Your Team and Equipment

Eliminate the risks of arcing, overheating, and explosive conditions before they become a safety event.

Extend Equipment Life

Resolving faults early stops insulation degradation in its tracks — preserving your transformer's reliable operating life.

Experience the SDMyers Difference

We do more than treat symptoms

Degassing alone won't solve your problem — and we won't pretend otherwise. Combustible gases are symptoms of underlying faults. Without identifying and repairing the root cause first, those gases will return.

With more than 60 years of transformer maintenance experience, SDMyers takes a diagnostic-first approach: investigate the fault, repair it in the field, and restore your transformer to a clean baseline through vacuum degassing.

How Our Degassing Process Works

01

Investigate & Diagnose

We begin with comprehensive electrical testing and inspection to identify the fault generating combustible gases. Our diagnostic capabilities include dissolved gas analysis, power factor testing, and internal inspection when needed. Pinpointing the root cause is essential before degassing.

02

Repair the Fault

In most cases, faults can be repaired in the field without costly transformer removal. Our experienced technicians perform on-site repairs from bushing replacements to tap changer maintenance, addressing the underlying issue efficiently and effectively.

03

Degas & Restore

With the fault repaired, we perform vacuum degassing on your de-energized transformer. Oil is circulated through our mobile degasification unit where it's heated, vacuum processed, and filtered. We continue until oil quality meets applicable standards, establishing a clean baseline for future monitoring.

Learn More About Our Capabilities

What is Degassing/Degasification?

When test results indicate the presence of combustible gases in your transformer oil, degassing can remove them and restore your unit to its optimal performance level.

Certifications & Standards

We align with industry standards and best practices to deliver accurate testing, sound diagnostics, and safe fieldwork.

Resources

We’re the transformer experts so you don’t have to be. Explore resources backed by 60+ years of end-to-end transformer care experience and diagnostics data.

Frequently Asked Questions

Transformer degassing (also called vacuum degassing or vacuum processing) is a field service process that removes dissolved combustible gases from transformer oil. Oil is circulated through a mobile degasification unit where it's heated, vacuum processed, and filtered until it meets applicable quality standards.

Combustible gases like hydrogen, methane, ethylene, and acetylene are generated by internal faults — typically thermal or electrical stress that breaks down insulation inside the transformer. Elevated gas levels detected through Dissolved Gas Analysis (DGA) are a sign that something is wrong internally.

Degassing alone won't solve the problem. Combustible gases are symptoms of an underlying fault. Without identifying and repairing the root cause first, the gases will return. That's why SDMyers takes a diagnostic-first approach — we investigate and repair the fault before performing degassing.

No. SDMyers brings mobile degassing units directly to your site, so there's no need for costly transformer transportation or extended outages. All work is performed on-site with minimal disruption to your operations.

Talk with a Transformer Expert

Get a free quote or consultation — we’re here to help.

Call (330) 630-7000 or fill out the form to connect with an SDMyers transformer expert today.